Ergonomic Laser Welding System Technology

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Natalie Benz
Customer Care
+49 6071 20989-440
n.benz@or-laser.com

The perfect entrance

Cost-efficient laser welding system for small series and individual parts

Document Downloads

ECO Laser.pdfansehen

Video Downloads

ECO LASERanschauen

Highlights

Autofocus system (optionally)
Motorised x/y/z and R travel
Teach-In function
Direct Lasersource
Up to 150 kg table load capacity

Cost effectiveness meets ergonomic design

The rising demand for inexpensive laser welding solutions for very small series or individual parts motivated us to develop a new laser welding system.

This laser welding system technology is for individual needs and especially for start-ups. In addition to our own practical experience, we also implemented suggestions from our customers. The practically oriented operation of the laser welding system offers sufficient user comfort for efficient laser welding.

Continue reading to learn about all the new developments and form your own opinion on our laser welding systems for sale.

ECO laser system: Uncompromisingly cost-efficient

This new development offers an inexpensive introduction to laser welding, particularly for start-up companies and young entrepreneurs who are making their first steps in the field of laser welding. Of course, this laser welding system is also suitable for experts who would like to expand their welding capacities.

It is small and compact, can be quickly readied for use, and is extremely precise in order to satisfy rising user requirements. This includes the custom manufacturing involved in professional tool- and die-making.

No compromises were made on the laser welding systems in the area of user comfort in particular. The motor-controlled table (X/Y/Z) with a carrying capacity of 150 kg allows axis-synchronous laser welding. This is also possible with four axes in connection with a motorized rotary axis.

Joystick

Always at hand and as individual as your working style, the joystick is an important piece of equipment. Along with the display, the joystick functions as the central operating element for the laser welding system. It can be used directly for selecting and executing important functions. This increases the efficiency during laser welding, since all laser parameters are directly modified via the joystick.

Innovative display

The laser system is intuitively operated via a five-inch touchscreen display. Important parameters are clearly arranged, and the most important functions can be reached with a touch of a finger. In addition, all technical parameters can be stored and recalled again when needed for practical industrial application.

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Laser

	Typ: Eco 2600	Typ: ECO 3300	Typ: ECO 4600
Lasertype	Nd:YAG	Nd:YAG	Nd:YAG
Max. mean power	100 W	120 W	160 W
Pulse peak power	3,5 kW	6 kW	7,5 kW
Max. pulse energy	60 J	70 J	80 J
Pulse duration	0,4 - 20 ms	0,4 - 20 ms	0,4 - 20 ms
Pulse frequency	0,5 - 20 Hz	0,5 - 20 Hz	0,5 - 20 Hz
Focus diameter	0,2 - 2,0 mm	0,2 - 2,0 mm	0,2 - 2,0 mm
Line voltage (V/Ph/Hz)	240/1/50-60 (US: 110/1/50-60)	400/3/50-60	400/3/50-60

Lasersystem

Laser resonator inclusive resonator mechanics
Pump chamber
Laser rod
Cavity
Resonator mirror
Safety shutter
Beam extension
Power supply including circuit breaker
Power disconnecting switch
Emergency stop switch
Motor protection switch
Extra low voltage power supply 24 VDC
Interface with hardware monitoring function
Lamp switch
Industry controller for setting and display of power, pulse duration, pulse frequency with external trigger via foot switch
Capacitor bank
Internal water-air cooling system

Processing optics

Variable beam expansion
Beam deflection
Safety glass
LCD anti-glare
Binoculars 10x
Focussing lens

Dimensions and weight

Dimensions: width 472 mm x height 1270 mm x length 1160 mm
Weight: 190 kg net

Linear system

4-axis controller
Operation via joystick
Traverse range z-axis: 400 mm (table)
x-y axis for working table with stepper motor
Positioning speed 0,5 - 15 mm/s
Travel: x-axis: 200 mm / y-axis: 150 mm
LED lightening
Swiveling unit for resonator for the motor-conrolled welding of large molds
Inert gas supply directly controlled via magnetic valve

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Mechanical accessories

MAGNETIC BALL

The ideal accessory for simple handlingof you welding parts.

Part-No.: 2500007 work area 80 mm
Part-No.: 2500019 work area 100 mm
Part-No.: 2500009 work area 130 mm

For the Piccolaser
Part-No.: 2500026 work area 40 mm

ROTATING DEVICE

- Rotating Devise with fully adjustable 3-Jaw chuck, 90° tilting and 360° swivel makes work on Tools Quick and Easy!
- An easy adaptation to available equipment
- Also as a motor execution!

Part-No.: 2500011 manual
Part-No.: 2500020 motorize

For Piccolaser
Part-No.: 1310025 manual 2,5-40 mm
Part-No.: 1310024 motorize 2,5-40 mm

MOTORIZED X/Y TABLE
	- Motorized table for components to 150 kg (330 lbs) - Automatic treatment by teachen from two points - An easy service by ergonomic keys Part-No.: 2500005 motorize

Optical accessories

BINOCULAR

- The high-quality binoculars allow precision work to be
conducted with the smallest detail.
- Ergonomic 45° down-grade

Part-No.: 4100004 Binocular 45°
Part-No.: 4100047 Eyepiece 16 x 16 mm
Part-No.: 4100005 Eyepiece 10 x 23 mm
Part-No.: 4100038 Wearer of glasses 10 x 23
Part-No.: 4100058 Eyepiece 25 x 19,5 B
Part-No.: 4100072 Eyepiece 10 x 21 B
Part-No.: 4100006 Crosshair graticule
Part-No.: 4100007 Crosshair graticule 12 mm

AUTOFOCUS SYSTEM
	- Automatic online focussing - Accurate and rapid operating mode - Coaxial distance regulation - Measuring accuracy at 15 µm - 250 Hz sensor rate Part-No.: 2200022

360° SWIVEL
	- 360° Swivel optics makes welding easy in inaccessible places of heavy and awkward components - 2 X 360° Vertical and Horizontal Extractible Telescope option also available Part-No.: 2200012

TELESCOPE OPTICS
	- The Telescopic Extension allows continuous Real Time Change in Focal Positions up to 20 mm. Part-No.: 2200014

Ringlight - LED 144PCS
	This product has 4 mode to control the light and brightness adustable for each mode. Wattage: 4.5W Voltage: Input 90V-264V / Output DC12V Brightness adjust: 0-100% Working distance: 40-250mm Brightness: 20000Lux at height of 100mm Color of light: 6400K Part-No.: 4100065 Ringlight with adapter

Coldlight scource diode with light guide
	Diode illumination (cold light) for perfect illumination of workpieces Part-No.: 4240023 Coldlight scource diode Part-No.: 4100055 LED cartridge Part-No.: 4100054 IR-reflection filter Part-No.: 4100056 Safety glass Part-No.: 4630001 Magneticfoot

SAFETY GLASS FOR FOCUSSING OPTIC
	- The ideal protection for your focus lens - Protects your focus lens against sweat splashes Part-No.: 2200015

FOCUSSING OPTIC
	- Focussing optic with different focal lengths: 100 mm, 160 mm, 200 mm und 300 mm - Brings the ray in the depth without destroying the edges Part-No.: 2200008 100 mm Part-No.: 2200027 160 mm Part-No.: 2200010 200 mm Part-No.: 2200011 300 mm

MECHANICAL FOCUS EXTENSION
	- Lengthening of the focus position around up to 700 mms - Height: 100 mm - Combinable with focussing optic 200 or 300 mms Part-No.: 2200005

ERGOWEDGE TM 30° // 5-25°
	- Ergonomic Design to maximize productivity while standing or sitting - Additional 30° inclination Part-No.: 2300028 ERGOWEDGE 30° Part-No.: 2300016 ERGOWEDGE 5-25°

CCD-COLOR CAMERA
	- For observation and documentation of the sweat process - Analogous colour camera - PAL - Observation field 15 mm Part-No.: 2300029

ND LASER LAMP
	- This low pressure laser flashbulb is suitable for all systems of OR Laser Part-No.: 2700012 LS-P 120/160/PICCO Part-No.: 2700013 LS-P 200 Part-No.: 2700055 LS-P 300

Safety accessories

LASER SAFETY GLASSES
	- Laser safety goggles specified to DIN EN 207 - Spectable frame exist from Polyamid - D L5 & IR L7 Part-No.: 2400051 Plastic L7 Part-No.: 2400052 Plastic L7 (wearer of glasses) Part-No.: 2400008 Glas L7

LASER SAFETY COURTAIN
	- Mobile laser protection curtain from robust material - Dimensions: 2 x 2 m (6,56 x 6,56 inch) Part-No.: 2400005

SAFETY SET
	- The security lamp is appropriated with the door contacted to the outside door to protect your employees against the laser radiation. With the entrance of the space the security set switches off the laser system. Part-No.: 2400011

Laser safety shield
	- The new protection Shield from OR Laser protects against reflected laser beam and warm rays. Part-No.: 2400040

FUME EXTRACTION LN220 - 270 m3
	- Extractor unit to filter nitrate vapours Part-No.: 2400039 Fume extraction, complete with brush motor Part-No.: 2400047 Fume extraction, complete with continuous run motor Part-No.: 4610058 Shiphon pipe per inch (mind. 98,42 in) Part-No.: 2700027 Preliminary filter Part-No.: 2400029 Suspended matter filter Part-No.: 2400031 Activated carbon cassette

Special accessories

WEARING PART SETS S-120/S-160/S-200
	- For servicing and cleaning of your laser system Part-No.: 2700028 S-120/160 Part-No.: 2700011 S-200 Part-No.: 2700042 S-300

PRESURE REDUCER

- For protective regulation of gas pressure
- Optimum setting for the required gas amount
- Adjustable up to 0.15 to 1l/h

Part-No.: 2500015

PROTECTION GAZ NOZZLE
	- For the positioning of gas supply Part-No.: 2500013

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ECO LASER

The perfect entrance

Document Downloads

Video Downloads

Highlights

Cost effectiveness meets ergonomic design

ECO laser system: Uncompromisingly cost-efficient

Joystick

Innovative display

MAGNETIC BALL

ROTATING DEVICE

MOTORIZED X/Y TABLE

BINOCULAR

AUTOFOCUS SYSTEM

360° SWIVEL

TELESCOPE OPTICS

Ringlight - LED 144PCS

Coldlight scource diode with light guide

SAFETY GLASS FOR FOCUSSING OPTIC

FOCUSSING OPTIC

MECHANICAL FOCUS EXTENSION

ERGOWEDGE TM 30° // 5-25°

CCD-COLOR CAMERA

ND LASER LAMP

LASER SAFETY GLASSES

LASER SAFETY COURTAIN

SAFETY SET

Laser safety shield

FUME EXTRACTION LN220 - 270 m3

WEARING PART SETS S-120/S-160/S-200

PRESURE REDUCER

PROTECTION GAZ NOZZLE