EVO MOBILE - OR Laser

Subscribe to our newsletter.


EVO MOBILE

Open to more flexibility

Mobile and compact laser welding systemfor open laser workstations

Get your detailed information now:

dloadDocument Downloads
videoVideo Downloads

Highlights

  • Compact size
  • Simple operation via Touchscreen
  • Autoweld
  • Intern Videofunction
  • High Pulse peak power
  • Compatible with CAD / CAM software solution ORLAS SUITE
  • Compatible with the powder feeder and powder nozzle

The EVO Mobile laser system

Inspirations of our cus­tomers and several years of deve­lopment led to a complete redevelopment of this laser welding system. The result is a mobile laser welding system that sets new standards for open laser work­stations. In addition to the com­fortable operating features, designed with practical use in mind, a wide range of in­novations support semi­automatic processing. Continue reading to learn about all the new deve­lopments and form your own opinion.

The added plus

Numerous useful aids are integrated for improving productivity. For example, the auto weld function allows the learning of geometric figures (points, circles, polygons) and the further processing of these surfaces with predefined welding parameters. This allows for a significant increase in productivity.

Another innovation is the option of rotating the coordinate system freely in space. This offers the user the ability to define an inclined plane in space as the processing surface, making welding significantly simpler for the user.

Completely new processing capabilities

This new development has produced a laser system that sets new standards in the area of processing options. Small and compact but still with large traverse distances, it can be quickly readied for use and is extremely precise in order to meet the rising requirements of users such as service providers or tool and die makers.

The electromagnetically-controlled swivel arm can be extended like a telescope from 800 to 1500 mm and swiveled around its own axis. The traverse distance of the controlled axes is 700 mm in the x-axis and 400 mm in the y-axis. Vertically, the laser system can also traverse 400 mm in the z-axis. In other words, every laser welding process can be performed without constant repositioning or re-adjusting of the axes.

Ultra compact

The compact height of only 110 cm also allows for easy trans­port of this fully mobile laser system in a mini van or small truck and is setting new standards by signif­icantly extending the reach com­pared to previous laser systems. The laser beam is directed to the welding position within the realm of milli­meter precision. The minimal setup and takedown time as well as the long axis traverse dis­tances of the EVO Mobile mini­mizes the total amount of work when pro­cessing tools and dies.

Ultra flexible

The EVO Mobile is ex­tremely easy to use and can be held in a sta­tionary position with the sta­bilization brakes. Move­ment of the axes allows for very long traverse dis­tances and is also con­trolled via the joystick. This allows the welding position to be set with absolute precision down to 0.1 mm. With optical extensions and 360° swivel optics capabilities no angle will remain hidden.

Control via touchscreen

Via the 10“ touch display all parameters are accessible and there are reams of possibilities to adjust important settings which can also be stored directly. Saved data can be accessed anytime.

Optional: Operating via ORLAS SUITE

ORLAS SuiteThe ORLAS SUITE from OR Laser is an unprecedented new CAD/CAM environment for planning nearly all facets of laser processing: marking, engraving, cutting, welding, cladding, and powder-based additive manufacturing processes.

This is the first and only comprehensive software for industrial laser applications that is actually able to read and process all proprietary file formats and control all existing laser systems.

The ORLAS SUITE is excellently suited for supporting and planning processing strategies. The software supports the most popular 3D CAD file formats including STEP and IGES. The system also doubles as a tool for classic welding and marking tasks as well as powder-based laser cladding (also for depositing multiple layers).

One-hand operation via joystick

Along with the display, the joystick functions are the central operating element. Traverse speed, axis direction and more can be controlled and executed with the joystick directly. This increases efficiency during welding since modifications can be made directly during the welding process rather than only via the display. Path data can also be programmed directly with the joystick.

Welding made easy thanks to coordinate transformation

While repair or welding of large and bulky shapes used to be a considerable challenge even for experienced welders, the EVO laser welding systems with the innovative coordinate transformation now provides the perfect solution. Surfaces and edges which are not parallel to the axis can now be processed easily.

The coordinate axes are defined by three points, and with simple operation of the joystick in one direction, the EVO laser welding system executes synchronized movement of all three axes parallel, for example, to the mold edge. The result is optimal and manual focusing and re-adjustments are no longer required.

Laser
Typ: 120 WTyp: 160 WTyp: 200 WTyp: 300 W
LasertypeNd:YAG,Nd:YAG, Nd:YAG, Nd:YAG
Max. mean power120 W160 W200 W300 W
Pulse peak power6 kW7,5 kW9 kW13 kW
Max. pulse energy60 J80 J100 J150 J
Pulse duration0,4 – 20 ms0,4 – 20 ms0,4 – 20 ms0,4 – 20 ms
Pulse frequency01 – 20 Hz (100 Hz)1 – 20 Hz (100 Hz)1 – 20 Hz (100 Hz)1 – 20 Hz (100 Hz)
Focus diameter0,2 – 2,0 mm0,2 – 2,0 mm0,2 – 2,0 mm0,2 - 2,0 mm
Line voltage (V/Ph/Hz)400/3/50400/3/50400/3/50400/3/50
Lasersystem
  • Laser resonator inclusive resonator mechanics
  • Laser rod
  • Cavity
  • Resonator mirror
  • Safety shutter
  • Beam expansion
  • Mains supply including mains fuse
  • Mains isolator
  • Emergency stop
  • Motor circuit breaker
  • Low voltage power supply 24 VDC
  • Interface with hardware monitoring function
  • Lamp switch
  • Industry controller for setting and display of power, pulse duration, pulse repetition frequency with external trigger via footswitch
  • C-bank
  • Cooling systems according to performance class: water/air, compressor cooling, water/water
Processing optics
  • Variable beam expansion
  • Beam deflection
  • Safety glass
  • LCD anti-glare
  • Binoculars 10x
  • FocusSing lens
Dimensions and weight

Dimensions: width 950 x height 1550 x length 1250 mm
Weight: 370 kg net

Operating unit
  • Integrated control with 10” TFT display
  • One-hand operation of all functions via joystick/touchpad
  • Simple coordinates transformation
  • Teach-in and synchronisation for forward feed and laser
  • Circle and continuous path control with pulse synchronisation
Linear system
  • z-axis for mounting the resonator
  • Swiveling unit for resonator for the motor-controlled welding of large molds
  • Operation via joystick
  • Shielding gas supply direct
  • Traverse range z-axis: 570 mm controlled via solenoid valve
  • x-y axis for positioning the resonator
  • Positioning speed 0.5 – 15 mm/s
  • Stable construction made of aluminum sections adjustale via step motors with powder-coated steel plate covers
  • Massive steel substructure mounted on heavy duty rollers
  • Traverse range: x-axis: 700 mm / y-axis: 400 mm
  • LED lighting
Mechanical accessoiries

MAGNETIC BALL

MAGNETIC BALL

The ideal accessory for simple handlingof you welding parts.

Part-No.: 2500007 work area 80 mm
Part-No.: 2500019 work area 100 mm
Part-No.: 2500009 work area 130 mm

For the Piccolaser
Part-No.: 2500026 work area 40 mm

 

ROTATING DEVICE

ROTATING DEVICE

- Rotating Devise with fully adjustable 3-Jaw chuck, 90° tilting and 360° swivel makes work on Tools Quick and Easy!
- An easy adaptation to available equipment
- Also as a motor execution!

Part-No.: 2500011 manual
Part-No.: 2500020 motorize

For Piccolaser
Part-No.: 1310025 manual 2,5-40 mm
Part-No.: 1310024 motorize 2,5-40 mm

Optical accessoiries

BINOCULAR

BINOCULAR

- The high-quality binoculars allow precision work to be
conducted with the smallest detail.
- Ergonomic 45° down-grade

Part-No.: 4100004 Binocular 45°
Part-No.: 4100047 Eyepiece 16 x 16 mm
Part-No.: 4100005 Eyepiece 10 x 23 mm
Part-No.: 4100038 Wearer of glasses 10 x 23
Part-No.: 4100058 Eyepiece 25 x 19,5 B
Part-No.: 4100072 Eyepiece 10 x 21 B
Part-No.: 4100006 Crosshair graticule
Part-No.: 4100007 Crosshair graticule 12 mm

AUTOFOCUS SYSTEM

AUTOFOCUS SYSTEM

- Automatic online focussing
- Accurate and rapid operating mode
- Coaxial distance regulation
- Measuring accuracy at 15 µm
- 250 Hz sensor rate

Part-No.: 2200022

360° SWIVEL

360° SWIVEL

- 360° Swivel optics makes welding easy in
inaccessible places of heavy and awkward components
- 2 X 360° Vertical and Horizontal
Extractible Telescope option also available

Part-No.: 2200012

TELESCOPE OPTICS

TELESCOPE OPTICS

- The Telescopic Extension allows continuous
Real Time Change in Focal Positions up to 20 mm.

Part-No.: 2200014

Ringlight - LED 144PCS

Ringlight - LED 144PCS

This product has 4 mode to control the light and brightness
adustable for each mode.
Wattage: 4.5W
Voltage: Input 90V-264V / Output DC12V
Brightness adjust: 0-100%
Working distance: 40-250mm
Brightness: 20000Lux at height of 100mm
Color of light: 6400K

Part-No.: 4100065 Ringlight with adapter

Coldlight scource diode with light guide

Coldlight scource diode with light guide

Diode illumination
(cold light) for perfect
illumination of workpieces

Part-No.: 4240023 Coldlight scource diode
Part-No.: 4100055 LED cartridge
Part-No.: 4100054 IR-reflection filter
Part-No.: 4100056 Safety glass
Part-No.: 4630001 Magneticfoot

SAFETY GLASS FOR FOCUSSING OPTIC

SAFETY GLASS FOR FOCUSSING OPTIC

- The ideal protection for your focus lens
- Protects your focus lens against sweat splashes

Part-No.: 2200015

FOCUSSING OPTIC

FOCUSSING OPTIC

- Focussing optic with different focal lengths:
100 mm, 160 mm, 200 mm und 300 mm
- Brings the ray in the depth without destroying the edges

Part-No.: 2200008 100 mm
Part-No.: 2200027 160 mm
Part-No.: 2200010 200 mm
Part-No.: 2200011 300 mm

MECHANICAL FOCUS EXTENSION

MECHANICAL FOCUS EXTENSION

- Lengthening of the focus position around up to 700 mms
- Height: 100 mm
- Combinable with focussing optic 200 or 300 mms

Part-No.: 2200005

ERGOWEDGE TM 30° // 5-25°

ERGOWEDGE TM 30° // 5-25°

- Ergonomic Design to maximize productivity
while standing or sitting
- Additional 30° inclination

Part-No.: 2300028 ERGOWEDGE 30°
Part-No.: 2300016 ERGOWEDGE 5-25°

CCD-COLOR CAMERA

CCD-COLOR CAMERA

- For observation and documentation of the sweat process
- Analogous colour camera
- PAL
- Observation field 15 mm

Part-No.: 2300029

ND LASER LAMP

ND LASER LAMP

- This low pressure laser flashbulb is suitable
for all systems of OR Laser

Part-No.: 2700012 LS-P 120/160/PICCO
Part-No.: 2700013 LS-P 200
Part-No.: 2700055 LS-P 300

Safety accessoiries

LASER SAFETY GLASSES

LASER SAFETY GLASSES

- Laser safety goggles specified to DIN EN 207
- Spectable frame exist from Polyamid
- D L5 & IR L7

Part-No.: 2400051 Plastic L7
Part-No.: 2400052 Plastic L7 (wearer of glasses)
Part-No.: 2400008 Glas L7

LASER SAFETY COURTAIN

LASER SAFETY COURTAIN

- Mobile laser protection curtain from robust material
- Dimensions: 2 x 2 m (6,56 x 6,56 inch)

Part-No.: 2400005

SAFETY SET

SAFETY SET

- The security lamp is appropriated with the door contacted
to the outside door to protect your employees against the
laser radiation. With the entrance of the space the security
set switches off the laser system.

Part-No.: 2400011

Laser safety shield

Laser safety shield

- The new protection Shield from OR Laser protects
against reflected laser beam and warm rays.

Part-No.: 2400040

FUME EXTRACTION LN220 - 270 m3

FUME EXTRACTION LN220 - 270 m3

- Extractor unit to filter nitrate vapours

Part-No.: 2400039 Fume extraction, complete with brush motor
Part-No.: 2400047 Fume extraction, complete with continuous run motor
Part-No.: 4610058 Shiphon pipe per inch (mind. 98,42 in)
Part-No.: 2700027 Preliminary filter
Part-No.: 2400029 Suspended matter filter
Part-No.: 2400031 Activated carbon cassette

Special accessoiries

Wire feeder

Wire feeder

Motorische Drahtzufuhr zum vollautomatisierten Laserauftragsschweißen. Ideal im Bereich Formen- und
Werkzeugbau und Serienproduktion. Verwendbare Drähte in Stärken von 0,2 bis 0,8 mm.

Art.-Nr.: 2500067

WEARING PART SETS S-120/S-160/S-200

WEARING PART SETS S-120/S-160/S-200

- For servicing and cleaning of your laser system

Part-No.: 2700028 S-120/160
Part-No.: 2700011 S-200
Part-No.: 2700042 S-300

EXTERNAL COOLING SYSTEM COR-22

EXTERNAL COOLING SYSTEM COR-22

COR 22


- Water/water cooling system
- Cooling efficiency: 3,5 Kw
- Weight: 80 Kg
- Dim.: H850xB500xT500 mm
- 230 V

Part-No.: 1700001 COR-22

 

EXTERNAL COOLING SYSTEM COR-52

EXTERNAL COOLING SYSTEM COR-52

COR 52

- Air/water cooling system
- Cooling efficiency: 9,0 Kw
- Weight: 150 Kg
- Dim.: H1500xB650xT650 mm
- 400 V

Part-No.: 1700003 COR-52

PRESURE REDUCER

PRESURE REDUCER

- For protective regulation of gas pressure
- Optimum setting for the required gas amount
- Adjustable up to 0.15 to 1l/h

Part-No.: 2500015

PROTECTION GAZ NOZZLE

PROTECTION GAZ NOZZLE

- For the positioning of gas supply

Part-No.: 2500013

Software

Autoweld

Autoweld

PC-based automation software including a powerful PC, mouse, keyboard and monitor programming of track sections with a camera attached coaxially to the laser beam saving, loading and editing of track sections

Part-No.: 4900042