HTS MOBILE - OR Laser

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HTS MOBILE

Versatility meets Stability

Laser technology for big and small workpieces

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Highlights

  • Autofocus system (optionally)
  • Motor traverse in X/Y/Z and R-axis!
  • Teach-in function
  • Digital joystick
  • Direct laser beam source
  • High quality rail system by THK

Extremely powerful, reliable and adaptable

The HTS Mobile combines flexi­bility and stability in serv­icing and re­pairing small pre­cision com­ponents for the aero­space industry as well as large die­casting molds that are, for example, required for the manu­facturing of auto­mobile bumpers. The mobile laser system can easily be moved and fixed in a stable position by means of the brakes. The move­ment of the axes permits a very long traverse range, which is accomplished via the joystick. Optionally the sys­tem can be sup­plied with either an analogue joy­stick or digital joystick both equipped with Teach-in control. The welding position can be de­termined at a precision of 0.1 mm. The ideal solution for big or recessed workpieces

Low vibration

As a result of the swiveling arm and the mobile resonator, the welding of large components is virtually independent of geometry and position! In the process 3D geometries are easily mastered. The stable and rigid construction method gives you the opportunity to extend or raise the standardized swivel arm. To achieve an even greater traverse range.

The productive laser concept

No angle will remain concealed with the optic extension and the 360° swivel optic as a supplementary module. The laser beam is guided to the welding position accurately to the millimeter.

The fast assembly and disassembly of the HTS MOBILE as well as long traverse ranges for the axes minimize the overall expenditure during the process of tools or molds.

Laser
Typ: 120 WTyp: 160 WTyp: 200 WTyp: 300 W
LasertypeNd:YAGNd:YAGNd:YAGNd:YAG
Max. mean power120 W160 W200 W300 W
Pulse peak power6 KW7,5 KW9 KW13 KW
Max. pulse energy60 J80 J100 J150 J
Pulse duration0,4 – 20 ms0,4 – 20 ms0,4 – 20 ms0,4 – 20 ms
Pulse frequency1 – 20 Hz (100 Hz)1 – 20 Hz (100 Hz)1 – 20 Hz (100 Hz)1 – 20 Hz (100 Hz)
Focus diameter0,2 – 2,0 mm0,2 – 2,0 mm0,2 – 2,0 mm0,2 – 2,0 mm
Line voltage (V/Ph/Hz)400/3/50400/3/50400/3/50400/3/50
Lasersystem
  • Laser resonator inclusive resonator mechanics
  • Laser rod
  • Cavity
  • Resonator mirror
  • Safety shutter
  • Beam expansion
  • Mains supply including mains fuse
  • Mains isolator
  • Emergency stop
  • Motor circuit breaker
  • Low voltage power supply 24 VDC
  • Interface with hardware monitoring function
  • Lamp switch
  • Industry controller for setting and display of power, pulse duration, pulse repetition frequency with external trigger via footswitch
  • C-bank
  • Cooling systems according to performance class: water/air, compressor cooling, water/water
Processing optics
  • Variable beam expansion
  • Beam deflection
  • Safety glass
  • LCD anti-glare
  • Binoculars 10x
  • Focussing lens
Dimensions and weight

Dimensions: width 950 mm x height 1550 mm x length 1250 mm
Weight: 370 kg net

Linear system
  • z-axis for mounting the resonator
  • Swiveling unit for resonator for the motor-controlled welding of large molds
  • Operation via joystick
  • Shielding gas supply direct
  • Traverse range z-axis: 570 mm controlled via solenoid valve
  • x-y axis for positioning the resonator
  • Positioning speed 0,5 – 15 mm/s
  • Stable construction made of aluminum sections adjustable via step motors with powder-coated steel plate covers
  • Massive steel substructure mounted on heavy duty rollers
  • Traverse range: x-axis: 700 mm / y-axis: 400 mm
  • LED lighting
Mechanical accessories

MAGNETIC BALL

MAGNETIC BALL

The ideal accessory for simple handlingof you welding parts.

Part-No.: 2500007 work area 80 mm
Part-No.: 2500019 work area 100 mm
Part-No.: 2500009 work area 130 mm

For the Piccolaser
Part-No.: 2500026 work area 40 mm

 

ROTATING DEVICE

ROTATING DEVICE

- Rotating Devise with fully adjustable 3-Jaw chuck, 90° tilting and 360° swivel makes work on Tools Quick and Easy!
- An easy adaptation to available equipment
- Also as a motor execution!

Part-No.: 2500011 manual
Part-No.: 2500020 motorize

For Piccolaser
Part-No.: 1310025 manual 2,5-40 mm
Part-No.: 1310024 motorize 2,5-40 mm

Optical accessories

BINOCULAR

BINOCULAR

- The high-quality binoculars allow precision work to be
conducted with the smallest detail.
- Ergonomic 45° down-grade

Part-No.: 4100004 Binocular 45°
Part-No.: 4100047 Eyepiece 16 x 16 mm
Part-No.: 4100005 Eyepiece 10 x 23 mm
Part-No.: 4100038 Wearer of glasses 10 x 23
Part-No.: 4100058 Eyepiece 25 x 19,5 B
Part-No.: 4100072 Eyepiece 10 x 21 B
Part-No.: 4100006 Crosshair graticule
Part-No.: 4100007 Crosshair graticule 12 mm

AUTOFOCUS SYSTEM

AUTOFOCUS SYSTEM

- Automatic online focussing
- Accurate and rapid operating mode
- Coaxial distance regulation
- Measuring accuracy at 15 µm
- 250 Hz sensor rate

Part-No.: 2200022

360° SWIVEL

360° SWIVEL

- 360° Swivel optics makes welding easy in
inaccessible places of heavy and awkward components
- 2 X 360° Vertical and Horizontal
Extractible Telescope option also available

Part-No.: 2200012

TELESCOPE OPTICS

TELESCOPE OPTICS

- The Telescopic Extension allows continuous
Real Time Change in Focal Positions up to 20 mm.

Part-No.: 2200014

Ringlight - LED 144PCS

Ringlight - LED 144PCS

This product has 4 mode to control the light and brightness
adustable for each mode.
Wattage: 4.5W
Voltage: Input 90V-264V / Output DC12V
Brightness adjust: 0-100%
Working distance: 40-250mm
Brightness: 20000Lux at height of 100mm
Color of light: 6400K

Part-No.: 4100065 Ringlight with adapter

Coldlight scource diode with light guide

Coldlight scource diode with light guide

Diode illumination
(cold light) for perfect
illumination of workpieces

Part-No.: 4240023 Coldlight scource diode
Part-No.: 4100055 LED cartridge
Part-No.: 4100054 IR-reflection filter
Part-No.: 4100056 Safety glass
Part-No.: 4630001 Magneticfoot

SAFETY GLASS FOR FOCUSSING OPTIC

SAFETY GLASS FOR FOCUSSING OPTIC

- The ideal protection for your focus lens
- Protects your focus lens against sweat splashes

Part-No.: 2200015

FOCUSSING OPTIC

FOCUSSING OPTIC

- Focussing optic with different focal lengths:
100 mm, 160 mm, 200 mm und 300 mm
- Brings the ray in the depth without destroying the edges

Part-No.: 2200008 100 mm
Part-No.: 2200027 160 mm
Part-No.: 2200010 200 mm
Part-No.: 2200011 300 mm

MECHANICAL FOCUS EXTENSION

MECHANICAL FOCUS EXTENSION

- Lengthening of the focus position around up to 700 mms
- Height: 100 mm
- Combinable with focussing optic 200 or 300 mms

Part-No.: 2200005

ERGOWEDGE TM 30° // 5-25°

ERGOWEDGE TM 30° // 5-25°

- Ergonomic Design to maximize productivity
while standing or sitting
- Additional 30° inclination

Part-No.: 2300028 ERGOWEDGE 30°
Part-No.: 2300016 ERGOWEDGE 5-25°

CCD-COLOR CAMERA

CCD-COLOR CAMERA

- For observation and documentation of the sweat process
- Analogous colour camera
- PAL
- Observation field 15 mm

Part-No.: 2300029

ND LASER LAMP

ND LASER LAMP

- This low pressure laser flashbulb is suitable
for all systems of OR Laser

Part-No.: 2700012 LS-P 120/160/PICCO
Part-No.: 2700013 LS-P 200
Part-No.: 2700055 LS-P 300

Safety accessories

LASER SAFETY GLASSES

LASER SAFETY GLASSES

- Laser safety goggles specified to DIN EN 207
- Spectable frame exist from Polyamid
- D L5 & IR L7

Part-No.: 2400051 Plastic L7
Part-No.: 2400052 Plastic L7 (wearer of glasses)
Part-No.: 2400008 Glas L7

LASER SAFETY COURTAIN

LASER SAFETY COURTAIN

- Mobile laser protection curtain from robust material
- Dimensions: 2 x 2 m (6,56 x 6,56 inch)

Part-No.: 2400005

SAFETY SET

SAFETY SET

- The security lamp is appropriated with the door contacted
to the outside door to protect your employees against the
laser radiation. With the entrance of the space the security
set switches off the laser system.

Part-No.: 2400011

Laser safety shield

Laser safety shield

- The new protection Shield from OR Laser protects
against reflected laser beam and warm rays.

Part-No.: 2400040

FUME EXTRACTION LN220 - 270 m3

FUME EXTRACTION LN220 - 270 m3

- Extractor unit to filter nitrate vapours

Part-No.: 2400039 Fume extraction, complete with brush motor
Part-No.: 2400047 Fume extraction, complete with continuous run motor
Part-No.: 4610058 Shiphon pipe per inch (mind. 98,42 in)
Part-No.: 2700027 Preliminary filter
Part-No.: 2400029 Suspended matter filter
Part-No.: 2400031 Activated carbon cassette

Special accessories

Wire feeder

Wire feeder

Motorische Drahtzufuhr zum vollautomatisierten Laserauftragsschweißen. Ideal im Bereich Formen- und
Werkzeugbau und Serienproduktion. Verwendbare Drähte in Stärken von 0,2 bis 0,8 mm.

Art.-Nr.: 2500067

WEARING PART SETS S-120/S-160/S-200

WEARING PART SETS S-120/S-160/S-200

- For servicing and cleaning of your laser system

Part-No.: 2700028 S-120/160
Part-No.: 2700011 S-200
Part-No.: 2700042 S-300

EXTERNAL COOLING SYSTEM COR-22

EXTERNAL COOLING SYSTEM COR-22

COR 22


- Water/water cooling system
- Cooling efficiency: 3,5 Kw
- Weight: 80 Kg
- Dim.: H850xB500xT500 mm
- 230 V

Part-No.: 1700001 COR-22

 

EXTERNAL COOLING SYSTEM COR-52

EXTERNAL COOLING SYSTEM COR-52

COR 52

- Air/water cooling system
- Cooling efficiency: 9,0 Kw
- Weight: 150 Kg
- Dim.: H1500xB650xT650 mm
- 400 V

Part-No.: 1700003 COR-52

PRESURE REDUCER

PRESURE REDUCER

- For protective regulation of gas pressure
- Optimum setting for the required gas amount
- Adjustable up to 0.15 to 1l/h

Part-No.: 2500015

PROTECTION GAZ NOZZLE

PROTECTION GAZ NOZZLE

- For the positioning of gas supply

Part-No.: 2500013