LASERCAB - OR Laser

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LASERCAB

The universal laser solution

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Highlights

  • x/y and two z axes
  • Touch display for parameter settings
  • The table’s z axis has a load capacity of up to 250 kg
  • Up to 5 axes control
  • Crane loading possible
  • Integrated fume extraction
  • Autoweld for automated laser welding tasks
  • Compatible with CAD / CAM software solution ORLAS SUITE
  • Compatible with the powder feeder and powder nozzle

The Class 1 laser for industrial and highly frequented production environments

The Laser machining station LASERCAB is designed to process precision parts by laser welding and laser cladding. Via a variable beam expander it is possible to change the laserbeam diameter during the process of the system.

Whether you are processing the common alloys in tool- and mold making or even aluminum, copper or titanium, the performance of the LASERCAB is especially designed for these processes.

Intuitive operation via touchscreen

The operation of the LASERCAB can be done over a touchscreen display which has access to all parameters and saved data. All important functions are accessable with just a few clicks. Additionally preset data can be saved anytime and will always be retrievable for further welding operations.

The display surface of the LILLY-BOARD is divided into three screens and enables a quick navigation within the software. In the status window all system relevant information are displayed. The parameter window shows all current system parameters or welding parameters and enables changes of these values during the welding operation by the user.

The welding outline is precisely created in the control software which has a wide fuctional range of DXF-Files which can be loaded into the program. With a pilot laser the welding operation can be displayed directly onto the workpiece.

Optional: Operating via ORLAS SUITE

ORLAS SuiteThe ORLAS SUITE from OR Laser is an unprecedented new CAD/CAM environment for planning nearly all facets of laser processing: marking, engraving, cutting, welding, cladding, and powder-based additive manufacturing processes.

This is the first and only comprehensive software for industrial laser applications that is actually able to read and process all proprietary file formats and control all existing laser systems.

The ORLAS SUITE is excellently suited for supporting and planning processing strategies. The software supports the most popular 3D CAD file formats including STEP and IGES. The system also doubles as a tool for classic welding and marking tasks as well as powder-based laser cladding (also for depositing multiple layers).

Safe and ergonomic

The LASER CAB system is a class 1 laser, whose enclosed construction allows laser-welding work to be undertaken safely, even in non specially designed areas. It also allows larger components to be positioned into the unit using a crane, because the cabinet opens upwards. Whether you want to apply the metallurgical alloys typical­ly used in tool and mold making or also use alu­minum, copper or titanium, the laser po­wer of the LASER CAB series is best suited to do the job. The ea­sy to open flap of the LASER CAB system’s safety covers and the use of a swivel crane allow you to position heavy components.

Components of this Lasersystem

1 cooling System | 2 motorized x - y table | 3 wire feeder (optional) | 4 machining head with beam expansion | 5 resonator | 6 lilly Controller | 7 joystick | 8 supply unit

Laser
Typ: 120 WTyp: 160 WTyp: 200 WTyp: 300 W
LasertypeNd:YAGNd:YAGNd: YAGNd: YAG
Max. mean power120 W160 W200 W300 W
Pulse peak power6 kW7,5 kW9 kW13 kW
Max. pulse energy60 J80 J100 J150 J
Pulse duration0,4 – 20 ms0,4 – 20 ms0,4 – 20 ms0,4 – 20 ms
Pulse frequency1 – 20 Hz (100 Hz)1 – 20 Hz (100 Hz)1 – 20 Hz (100 Hz)1 – 20 Hz (100 Hz)
Focus diameter0,2 - 2,0 mm0,2 – 2,0 mm0,2 – 2,0 mm0,2 – 2,0 mm
Line voltage (V/Ph/Hz)400/3/50400/3/50400/3/50400/3/50
Lasersystem
  • Laser resonator inclusive resonator mechanics
  • Laser rod
  • Cavity
  • Resonator mirror
  • Safety shutter
  • Beam expansion
  • Mains supply including mains fuse
  • Mains isolator
  • Emergency stop
  • Motor circuit breaker
  • Low voltage power supply 24 VDC
  • Interface with hardware monitoring function
  • Lamp switch
  • Industry controller for setting and display of power, pulse duration, pulse repetition frequency with external trigger via footswitch
  • C-bank
  • Cooling systems according to performance class: water/air, compressor cooling, water/water
Processing optics
  • Variable beam expansion
  • Beam deflection
  • Safety glass
  • LCD anti-glare
  • Binoculars 10x
  • Focussing lens
Dimensions and weight

Dimensions: width 910 mm x height 1115-1415 mm x length 1150 mm
Weight: 250 kg net

Linear system
  • z-axis for lifting of processing table, motor controlled, 300 mm rise
  • x-y processing table manual/motorized adjustment
  • 400 x 250 mm T-slot bed 250 kg load capacity
  • Operation via manual controller
  • Laser z-axis rise: 350 mm
  • LED illumination
  • Inert gas supply directly controlled via magnetic valve
  • Stable welded frame construction for holding components Powder-coated sheet steel casing
Mechanical accessoiries

MAGNETIC BALL

MAGNETIC BALL

The ideal accessory for simple handlingof you welding parts.

Part-No.: 2500007 work area 80 mm
Part-No.: 2500019 work area 100 mm
Part-No.: 2500009 work area 130 mm

For the Piccolaser
Part-No.: 2500026 work area 40 mm

 

ROTATING DEVICE

ROTATING DEVICE

- Rotating Devise with fully adjustable 3-Jaw chuck, 90° tilting and 360° swivel makes work on Tools Quick and Easy!
- An easy adaptation to available equipment
- Also as a motor execution!

Part-No.: 2500011 manual
Part-No.: 2500020 motorize

For Piccolaser
Part-No.: 1310025 manual 2,5-40 mm
Part-No.: 1310024 motorize 2,5-40 mm

MOTORIZED X/Y TABLE

MOTORIZED X/Y TABLE

- Motorized table for components to 150 kg (330 lbs)
- Automatic treatment by teachen from two points
- An easy service by ergonomic keys

Part-No.: 2500005 motorize

Optical accessoiries

BINOCULAR

BINOCULAR

- The high-quality binoculars allow precision work to be
conducted with the smallest detail.
- Ergonomic 45° down-grade

Part-No.: 4100004 Binocular 45°
Part-No.: 4100047 Eyepiece 16 x 16 mm
Part-No.: 4100005 Eyepiece 10 x 23 mm
Part-No.: 4100038 Wearer of glasses 10 x 23
Part-No.: 4100058 Eyepiece 25 x 19,5 B
Part-No.: 4100072 Eyepiece 10 x 21 B
Part-No.: 4100006 Crosshair graticule
Part-No.: 4100007 Crosshair graticule 12 mm

AUTOFOCUS SYSTEM

AUTOFOCUS SYSTEM

- Automatic online focussing
- Accurate and rapid operating mode
- Coaxial distance regulation
- Measuring accuracy at 15 µm
- 250 Hz sensor rate

Part-No.: 2200022

360° SWIVEL

360° SWIVEL

- 360° Swivel optics makes welding easy in
inaccessible places of heavy and awkward components
- 2 X 360° Vertical and Horizontal
Extractible Telescope option also available

Part-No.: 2200012

TELESCOPE OPTICS

TELESCOPE OPTICS

- The Telescopic Extension allows continuous
Real Time Change in Focal Positions up to 20 mm.

Part-No.: 2200014

Ringlight - LED 144PCS

Ringlight - LED 144PCS

This product has 4 mode to control the light and brightness
adustable for each mode.
Wattage: 4.5W
Voltage: Input 90V-264V / Output DC12V
Brightness adjust: 0-100%
Working distance: 40-250mm
Brightness: 20000Lux at height of 100mm
Color of light: 6400K

Part-No.: 4100065 Ringlight with adapter

Coldlight scource diode with light guide

Coldlight scource diode with light guide

Diode illumination
(cold light) for perfect
illumination of workpieces

Part-No.: 4240023 Coldlight scource diode
Part-No.: 4100055 LED cartridge
Part-No.: 4100054 IR-reflection filter
Part-No.: 4100056 Safety glass
Part-No.: 4630001 Magneticfoot

SAFETY GLASS FOR FOCUSSING OPTIC

SAFETY GLASS FOR FOCUSSING OPTIC

- The ideal protection for your focus lens
- Protects your focus lens against sweat splashes

Part-No.: 2200015

FOCUSSING OPTIC

FOCUSSING OPTIC

- Focussing optic with different focal lengths:
100 mm, 160 mm, 200 mm und 300 mm
- Brings the ray in the depth without destroying the edges

Part-No.: 2200008 100 mm
Part-No.: 2200027 160 mm
Part-No.: 2200010 200 mm
Part-No.: 2200011 300 mm

MECHANICAL FOCUS EXTENSION

MECHANICAL FOCUS EXTENSION

- Lengthening of the focus position around up to 700 mms
- Height: 100 mm
- Combinable with focussing optic 200 or 300 mms

Part-No.: 2200005

CCD-COLOR CAMERA

CCD-COLOR CAMERA

- For observation and documentation of the sweat process
- Analogous colour camera
- PAL
- Observation field 15 mm

Part-No.: 2300029

ND LASER LAMP

ND LASER LAMP

- This low pressure laser flashbulb is suitable
for all systems of OR Laser

Part-No.: 2700012 LS-P 120/160/PICCO
Part-No.: 2700013 LS-P 200
Part-No.: 2700055 LS-P 300

Special accessoiries

WEARING PART SETS S-120/S-160/S-200

WEARING PART SETS S-120/S-160/S-200

- For servicing and cleaning of your laser system

Part-No.: 2700028 S-120/160
Part-No.: 2700011 S-200
Part-No.: 2700042 S-300

EXTERNAL COOLING SYSTEM COR-22

EXTERNAL COOLING SYSTEM COR-22

COR 22


- Water/water cooling system
- Cooling efficiency: 3,5 Kw
- Weight: 80 Kg
- Dim.: H850xB500xT500 mm
- 230 V

Part-No.: 1700001 COR-22

 

EXTERNAL COOLING SYSTEM COR-52

EXTERNAL COOLING SYSTEM COR-52

COR 52

- Air/water cooling system
- Cooling efficiency: 9,0 Kw
- Weight: 150 Kg
- Dim.: H1500xB650xT650 mm
- 400 V

Part-No.: 1700003 COR-52

PRESURE REDUCER

PRESURE REDUCER

- For protective regulation of gas pressure
- Optimum setting for the required gas amount
- Adjustable up to 0.15 to 1l/h

Part-No.: 2500015

PROTECTION GAZ NOZZLE

PROTECTION GAZ NOZZLE

- For the positioning of gas supply

Part-No.: 2500013